Monday, January 25, 2021

100-ton corn processing equipment

The 100-ton maize flour machine realizes a daily processing capacity of 100 tons of raw corn grains, and uses the all-dry process to process corn kernels, corn flour, and corn grits of different sizes. The 100-ton maize flour milling process equipment is easy to operate, high in output, and low in power consumption. It can complete the cleaning, peeling, germ removal, root removal, black navel removal, crushing, grits removal, grading, polishing, and selection of corn at one time. . The finished corn after finishing is smooth in appearance, uniform in grain, and bright in color.


Process introduction of flour mill project:
1. Raw grain cleaning section: one sieve, one stone removal, and one magnetic separation are adopted, and the large impurities, small impurities, light impurities, pebbles and magnetic substances in the grain are removed through the equipped winnowing system to ensure product quality.
2. Degerming, peeling, and embryo extraction section: adopts the process of two degerming, one peeling, one polishing, three embryo selection, two selection, one suspension, and four sieve classification processes.
①De-germ: break the material into 3-4 to separate the embryo from the endosperm, and try to ensure the integrity of the embryo;
②Peeling and polishing: remove the skin and embryo from the endosperm, and separate the powder, skin and embryo through an effective suction system
③Suspension: Use airflow to separate the skin from the embryonic skin mixture according to the specific gravity of the material;
④ Screening: classification according to the size and quality of the material;
⑤Selection: According to the specific gravity of the material, the skin and broken embryos are separated from the material through the combined action of the fish scale and the air flow;
⑥ Embryo selection: according to the specific gravity of the material, the endosperm is separated from the mixture of endosperm and embryo through the combined action of fish scale and air flow;


3. The grits making section: the process of fine grits, sieving and classification suspension is adopted.
①Refined grits: the material is broken into grits, and the endosperm (white spots) with less hardness is finely powdered;
②Screening: classification according to the size of the material;
③Suspension: Use airflow to separate microskins from grits according to the specific gravity of materials;
4. Pulverizing section: using multiple grinding and sieving processes.
① Grinding: The surface sand that enters the mill is ground into a powder;
②Screening: Separate the ground powder from the material;
5. Metering and packaging section: The storage warehouse can reduce the amount of labor, and the metering and packaging can be manual packaging or electronic packaging.



Is the technique of making charcoal sticks important?

 The machine-made charcoal machine requires a set of equipment to make charcoal, and secondly, it requires the cooperation of manual technology to produce qualified charcoal. How to make briquettes from sawdust by the charcoal machine.
Machine-made charcoal machine makes charcoal equipment: grinder, dryer, rod making machine and carbonization furnace.


 

Charcoal machine production process:
  1. First, check whether the raw material is particles below 1cm. If not, use a grinder to crush the raw material
  2. Secondly, check whether the humidity of the raw material of the charcoal making machine after crushing is greater than 12%. If it is greater than that, the raw material needs to be dried.
  3. Then the pulverized and dried charcoal machine equipment raw materials are processed into charcoal rods (semi-finished products) through a wood chip briquette maker at high temperature and high pressure.
  4. Put the semi-finished carbon rods into the carbonization furnace for carbonization, and finally form machine-made charcoal (machine-made charcoal machine equipment finished product).
  Why can't machine-made charcoal be made like traditional charcoal? Because machine-made charcoal is produced according to specifications, the produced charcoal is of high quality, high quality, fast charcoal production, and environmentally friendly. However, the production of machine-made charcoal requires rod making technology and carbonization technology.


The principle of the briquette making machine is to plasticize the raw material at high temperature, and then press it into a hollow outer square or hexagonal rod shape after high pressure. In this process, the moisture content of the raw material must reach 8%-12%. If the moisture content is high, the rod will spread out in a blooming shape. If the moisture content of the raw material is low, the rod will be cracked and not strong enough. The rod-making technology must ensure the size and moisture of the raw materials. 1. The particle size of the raw materials is 5-8mm and the moisture of the raw materials is 15-18%. Therefore, the machine-made charcoal machine-made rod technology is very important.


What is the small wood pellet machine and the raw materials

 1. What is a small wood pellet machine:
The small poultry feed making machine is a special mechanical equipment that converts materials (sawdust, corn stalks, peanut shells, rice straw, cotton stalks, branches, edible fungus waste, cow dung and other raw materials) into high-density, combustible and high-quality pellets.


2. Biomass raw material for small cattle feed business pellet machine:
Including plants, animals and microorganisms. Such as straws, trees and other lignocellulose (lignin for short), scraps of agricultural products processing industry, agricultural and forestry wastes, and livestock manure and wastes in the production process of animal husbandry.
Biomass raw materials contain cellulose, hemicellulose and lignoscine. Because the structure is relatively loose and the density is low, when subjected to external force, the raw materials will undergo the stages of rearrangement, mechanical deformation, and plastic deformation. Inelastic or viscoelastic cellulose molecules are entangled and twisted, which reduces the volume and increases the density. Big.


The thoroughfare of small wood pellet machine
• Civil heating and life energy use; high combustion utilization rate, easy to store
• Biomass industrial boiler; as the main fuel for industrial boilers, it can replace coal and solve environmental pollution.
• Power generation: can be used as a fuel for thermal power generation.